Case Study

Puerto Rico

Strengthening a Fragile Power System After Hurricane Maria

Following the devastation of Hurricane Maria, Puerto Rico faced one of the most significant power crises in its history. The island’s ageing electrical infrastructure, much of it originally commissioned in the 1960s and 1970s suffered extensive damage, resulting in widespread outages and long-term instability.

To restore dependable power generation and improve system resilience, New Fortress Energy deployed multiple mobile gas turbine units across Puerto Rico. ESS was selected to provide full installation, commissioning, and ongoing operational support for this critical project.

Across two major sites, ESS helped bring 17 gas turbines online, bolstering energy security during a period of urgent need and laying the foundation for long-term grid stability.

ESS provided a complete turnkey service covering installation, commissioning, operations, and technical support.

Installation & Commissioning of 17 Gas Turbines

Our engineers managed all aspects of turbine readiness, including:

  • Mechanical installation & verification
  • Electrical, controls, and instrumentation integration
  • Fuel system and BOP (Balance of Plant) setup
  • Functional, performance, and safety testing
  • Synchronization and handover to operational status

ESS ensured every turbine met OEM standards and local regulatory requirements, delivering reliable generation capacity to the island’s grid.

18-Month Operation & Maintenance Support

Following successful commissioning, ESS provided an on-site Operations & Maintenance (O&M) team for 18 months, ensuring stable, safe, and continuous operation of the installed fleet.

Our O&M support included:

  • Daily operational oversight
  • Scheduled and unscheduled maintenance
  • Troubleshooting & system optimization
  • Performance monitoring
  • Safety management and procedural control

This long-term presence ensured continuous reliability throughout Puerto Rico’s recovery and rebuilding period.

24/7 On-Call Technical Expertise Across the Island

Beyond the new installations, ESS provided round-the-clock support for all electrical assets connected to the project, including legacy equipment at sites originally commissioned in the 1960s and 1970s.

Our technical specialists supported:

  • Ageing switchgear
  • Transformer systems
  • Legacy generator controls
  • Mechanical balance-of-plant
  • Electrical infrastructure troubleshooting

This required a deep understanding of both modern and legacy power-generation technologies, an area where ESS excels.

Puerto Rico’s unique conditions presented several challenges:

  • Operating within an already fragile electrical grid
  • Integrating modern gas turbines with decades-old infrastructure
  • Managing emergency-level power demands
  • Adapting to harsh environmental and weather conditions
  • Ensuring safe operation during ongoing system instability

ESS maintained a disciplined, safety-first approach while delivering reliable, high-quality technical solutions under difficult circumstances.

Throughout the project, ESS maintained its excellent safety record by implementing:

  • Strong LOTO and permit-to-work controls
  • Daily safety briefings and operational reviews
  • Comprehensive testing before energizations
  • Coordination with utility operators and regulatory authorities
  • Clear, transparent communication across all stakeholders

Despite demanding environments and deteriorated legacy equipment, ESS achieved zero lost-time incidents (LTIs) over the full duration of the project.

Results & Impact

The deployment and long-term support of the 17 gas turbines significantly strengthened Puerto Rico’s power grid during a period of critical recovery.

ESS delivered:

Full installation & commissioning across two major sites

  1. 18 months of safe, stable O&M support
  2. 24/7 technical coverage for all electrical systems
  3. Expertise to maintain both modern and legacy infrastructure
  4. Reliable power generation supporting thousands of residents and businesses
  5. Zero safety incidents

ESS played a key role in restoring and stabilizing power across Puerto Rico, ensuring that critical facilities and communities had access to dependable electricity during the island’s post-disaster recovery.

Conclusion

The Puerto Rico project showcases ESS’s ability to deliver large-scale, mission-critical engineering under extremely challenging conditions. Our combination of technical depth, rapid response, and long-term operational support helped restore power, stabilise an ageing network, and provide the island with the dependable generation capacity it urgently needed.

ESS continues to support global power-restoration efforts where reliability, speed, and safety are paramount.

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